Tureno 4agte engine rebuild :D
09-24-2010, 01:37 PM
Post: #1
Tureno 4agte engine rebuild :D
Hi all blow my engine on my ae86 Sad Decided to rebuilt it with stronger parts and hope of some better reliability Thumbs up!

any way here are some pic's

here's the car looking sad Sad
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]


Now you see it
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]

Now you dont magic! Big Grin
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]

[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]

also has a os Giken super single clutch which is nice the only thing bad about is its pretty worn out which is not nice as a rebuild kit cost 300+ quid Sad
http://www.rhdjapan.com/os-giken-super-s...it-a-11947
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]

also striped the block to see what had failed a lot of guys were saying that the ring lands have gone and I was thinking it was the piston rings which have failed but both the rings and the ring lands are f***ed Sad

piston no.1 bottom compression ring has multiple cracks and the ringland fell apart in my hands
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]

pistons 2 and 3 were ok

piston 4 had some cracks on the ring land
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]

thats all for now will update when I get more stuff done Big Grin
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09-24-2010, 02:18 PM
Post: #2
Tureno 4agte engine rebuild :D
looking forward to the rebuild project Smile

[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
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09-24-2010, 05:25 PM
Post: #3
Tureno 4agte engine rebuild :D
Typical 4age problem... my first engine did that too.. Think it's overheating / bad lubrication or something similar. Usually nr4 cylinder that gets the worst of it iirc.

FABRICA MI DIEM, PVNC!
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09-24-2010, 10:41 PM
Post: #4
Tureno 4agte engine rebuild :D
Ivan141 Wrote:Typical 4age problem... my first engine did that too.. Think it's overheating / bad lubrication or something similar. Usually nr4 cylinder that gets the worst of it iirc.

yeah was a pretty hot day the day it blow up water temp went over 95-100 normally around 80 I just hope it wont happen again lol
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09-24-2010, 10:43 PM
Post: #5
Tureno 4agte engine rebuild :D
Ok here comes the fun part, all my nice and new and shiny parts Hurray!..................but took over 2 months to get them all!! Angry

[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]

in the pic's:

Arias 82mm forged low compression pistons (8.6:1)
Spool H-beam Con rods
ARP rod bolts
ARP Head studs
ARP Main studs
ARP Flywheel bolts
ACL Main bearings
ACL Con rod bearings
ACL Thrust washers
Driftworks Magnetic sump plug
INNOVATE XD-16 16 in 1 WIDEBAND GAUGE KIT
HKS Fine tune Timing belt
Zakleecorp clear cam cover
Toyota Oil pump
Toyota Water pump
Toyota engine gasket kit
Cheap oil filter
Continental drive belt
Cam cover washer seals (did not come with the Toyota engine gasket kit!!)
Camshaft oil seals (did come with the Toyota engine gasket kit but I lost one and broke the other oops :rolleyes: )

Not in the pic's:

HKS Cam gears
HKS 1.6mm Metal Head gasket
Kelsport 4age sump pan bolt kit
OS giken clutch rebuild kit A
Denso IK22 Spark plugs
Cheap engine oil
Mocal 19row oil cooler
Ported and polished head done by me Big Grin

Engine Machine work done:

Rebore Block
new core plugs
block skimed
head skimed
crankshaft balanced and polished

Parts purchased before

Garret gt2860r
cheap ebay intercooler
autobahn88 de-cat pipe

more pic's to follow Thumbs up!
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09-25-2010, 02:36 PM
Post: #6
Tureno 4agte engine rebuild :D
sick, but maybe look into a bit smaller turbo ? like a gt25? that would still make 300 hp. But will make the engine more durable ?

Cars:
"99 Lexus IS200
"86 AE86 Kouki Panda Levin GT-Apex (restore project)
"84 AE86 Zenki Blue Levin (project racer)
Motorcycles:
"02 Yamaha R1
"02 Honda Hornet S
"08 BMW R1200GS
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09-26-2010, 01:32 PM
Post: #7
Tureno 4agte engine rebuild :D
robokill Wrote:sick, but maybe look into a bit smaller turbo ? like a gt25? that would still make 300 hp. But will make the engine more durable ?

too late now got the turbo already should still be ok tho

back to the build

here's my work bench the boot lid of my skyline lol :lol:
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]

the block cleaned,sanded down,sprayed then cleaned again ready for bearing and crankshaft installation
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
crankshaft installed and torqued down
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]

Now the next part is to measure each piston ring and file it (if needed) to spec's now this is a long because you have to put the ring square in the bore then measure it if it to small(which they all are, none of them are the right size out of the box) then you take it out and then file a little then place it back in the bore measure and repeat until it the right size and you have to do this for every single ring!! :yawn: lets just say I started at 11am and finished at 5am in the morning!! :yawn: (Watch the SR20 rebuild vid I posted to see how it is done)


Mounting the arias pistons and the spool conrods looking sexy :thumbsup:
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
putting the bloody rings in lol :lolSadI never want to see another piston ring in my life!! :lol: )
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
pistons mounted and torqued to spec
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
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09-27-2010, 05:28 PM
Post: #8
Tureno 4agte engine rebuild :D
ok so more pic's, I sprayed the sump in high temp matt black which I think looks pretty badass B)

oil pump,sump,driftworks sump plug and the kelsport bolts installed and torqued down to spec Big Grin

[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]

closer pic of the matt colour and the bolts

[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]

I liked the colour of the sump so much that I had to spray the cam covers the same!

[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]

next the arp head studs installed
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
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09-29-2010, 01:26 PM
Post: #9
Tureno 4agte engine rebuild :D
pic's of the ported and polished head done by me which I think came out Ok could have spent more time on it but it all good Big Grin
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
valves in
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
shim and buckets cleaned and ready for installation
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
HKS metal head gasket installed
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
Head installed and torqued to spec
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
camshafts installed
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]

a quick pic to see how the covers look like on the engine (I know there in the wrong way but hay it was 5 in the morning and I was tried :yawn: :lol: )
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
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11-06-2010, 03:02 PM
Post: #10
Tureno 4agte engine rebuild :D
ok some more updates

backing plate cleaned and fitted
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]

Cam covers cam pulleys and hks belt installed looking sexy.............hhhhhhhmmmmmmmmm purple... :drool: (sorry for the crappy pic's Sad )
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
Some of you may have noticed the cam cover's are different colour,I dropped some parts cleaner on them while I was cleaning the garage (Doh!!) ran out of that High temp matt spray went to my local halfords but they didn't have any Sad so I just sprayed them satin black which I had lying around Going to spray the matt black later on just want to get the engine in and running!! :Jumpy:
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
new water pump installed
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
A quick preview of the clear cam cover B)
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
rest of the water pipes alternator etc on Big Grin
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
more pic's of the cams and the HKS belt some of maybe thinking why is one of them look newish and one of them look old well I had them in my Gti but I did not have them covered up so I am guessing some dirt and grim got on one of them and took the paint off Sad still looks good tho my thinks Big Grin
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
pic's of the clutch
cleaned the clutch cover came out well also looks really cool you can't it in the pic's but its like multi-coloured if you look at it in different angles it goes purple,gold,green,different shades of blue looks badass shame you wont see it when its in Sad
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
new clutch plate,bolts and the thingy plate lol dont know what its called :lol:
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
flywheel and arp bolts installed
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
inlet,exhaust and turbo installed
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]
engine installed magic!! Hurray!
[Image: AEU86 AE86 - Tureno 4agte engine rebuild :D]

will get some vids up of it running :thumbsup: sounds really different Big Grin Hurray!
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