OST-029: California here I come.....
01-27-2015, 02:58 AM
Post: #11
OST-029: California here I come.....
[Image: AEU86 AE86 - OST-029: California here I come.....]


exhaust port #2 mid work



Chambers 4, 3, and now 2 deshrouded

[Image: AEU86 AE86 - OST-029: California here I come.....]



Intake short radii on 4, 3, and now 2....

[Image: AEU86 AE86 - OST-029: California here I come.....]


More to come...... Hurray!

Dan -

You can |Sad .... OR you can ask for help!!!

OST Porting service - http://hachiroku.net/forums/showthread.php?t=19991
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01-30-2015, 03:24 AM
Post: #12
OST-029: California here I come.....
from another forum Wrote:Looks real good especially the short turns and the chambers.


exhaust #1

[Image: AEU86 AE86 - OST-029: California here I come.....]


all the chambers
[Image: AEU86 AE86 - OST-029: California here I come.....]


More to come........ Hurray!

Dan -

You can |Sad .... OR you can ask for help!!!

OST Porting service - http://hachiroku.net/forums/showthread.php?t=19991
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02-11-2015, 12:02 AM
Post: #13
OST-029: California here I come.....
oldeskewltoy Wrote:[Image: AEU86 AE86 - OST-029: California here I come.....]


More to come........ Big Grin

After the cut, with the valves fitted... waiting for checking chamber volumes....

[Image: AEU86 AE86 - OST-029: California here I come.....]

This head was cut .018" (.457mm) My caliper can't figure out if it is .45, or .46

[Image: AEU86 AE86 - OST-029: California here I come.....]



"Volumes" to come........ Hurray!

Dan -

You can |Sad .... OR you can ask for help!!!

OST Porting service - http://hachiroku.net/forums/showthread.php?t=19991
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02-12-2015, 02:40 AM
Post: #14
OST-029: California here I come.....
from another forum Wrote:Since this head is coming here to Cali. Is the customer going to do any kind of camshaft or just use the stockers? I'd be curious I know that my web cams in my N/A engine wouldn't pass smog.

Really? which Webs? My AE86 used the Web 294 grind and they passed, albeit with a new OEM type cat, but they passed. And I'm pretty sure OST-019 passed using a mild cam, but it needed a bit of ignition timing tweaks to pass.

Most likely my client will be running a set of the "big", or early stock cams if he can get himself a good pair. There is a Cat cam that MIGHT work, its their shortest, lowest lift cam, it measures 214 @ .040" lift, with a gross lift of 8 mm. The Web 294 cam is 214 also, but @ .050" lift.


oldeskewltoy Wrote:"Volumes" to come........ Big Grin




Checking chamber volumes on the cut head.... it is down to 35.1cc (tolerance = + or - .1cc)

[Image: AEU86 AE86 - OST-029: California here I come.....]


So we can move on... besides waiting a week for the machine work, that same time was used to get new springs....

[Image: AEU86 AE86 - OST-029: California here I come.....]

16 new OEM springs...


Now its just left too assembly.....



More to come..... Hurray!

Dan -

You can |Sad .... OR you can ask for help!!!

OST Porting service - http://hachiroku.net/forums/showthread.php?t=19991
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02-12-2015, 10:09 AM
Post: #15
OST-029: California here I come.....
How big is the gain in head flow after a makeover like this? Do your have any before/after measurements?
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02-13-2015, 01:33 AM
Post: #16
OST-029: California here I come.....
(02-12-2015 10:09 AM)harkes Wrote:  How big is the gain in head flow after a makeover like this? Do your have any before/after measurements?

The exhaust side is virtually the same work, so the exhaust side has been flowed before.

The intake side I've not as of yet flowed in this configuration.... but as you can see below, much of what I do is the same. This head was a little conservative, but not extremely so....



Amazing what isn't seen...

[Image: AEU86 AE86 - OST-029: California here I come.....]

A great deal... but its all there. From the top view you miss out on #1, and much of #3 but #2 and 4 are quite evident.

Since this is a California head I've left the swirl generators, but managed to adjust their shapes to something a bit more uniform, one needs a bit more work - does anyone know wtf I'm talking about :lol:


Quote:Did it get the super 5 angle valve job?


3 angle with back cut intakes

[Image: AEU86 AE86 - OST-029: California here I come.....]


More to come...... Hurray!

Dan -

You can |Sad .... OR you can ask for help!!!

OST Porting service - http://hachiroku.net/forums/showthread.php?t=19991
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02-15-2015, 09:36 PM
Post: #17
OST-029: California here I come.....
from another forum - non USA Wrote:California ? would those mod affect the ca emission drama on there ?

They shouldn't....... Nothing I've done is actually drastic. For the most part I'm just improving the original casting by port matching the seats-bowls-ports to more closely match the original design. The surface machining of .018" is not beyond the normal range. A multi angle valve job is not beyond typical. The slightly raised compression will not hurt either.

The client has selected to run a pair of MILD upgrade cams. He purchased 2 exhaust cams from Cat Cams 7105136 on my recommendation. They have the same timing as the OEM cams, they have a bit more lift, and a bit more duration... without it going to an extreme (emissions unfriendly)


from another forum Wrote:What are swirl generators? I can see everything else you pointed out thanks.

First apologies... the more common, and in this case correct term is actually "tumble generators"


[Image: AEU86 AE86 - OST-029: California here I come.....]


This kind of tumble generator promotes lower air speed performance by causing the incoming air to rotate as it approaches the valve. The theory is it helps to fill the valve area better. It also may act as a passive emissions device... to further aid in air-fuel mixing so more complete combustion can occur.



More to come.... Hurray!

Dan -

You can |Sad .... OR you can ask for help!!!

OST Porting service - http://hachiroku.net/forums/showthread.php?t=19991
Find all posts by this user
02-19-2015, 01:05 AM
Post: #18
Video OST-029: California here I come.....
Installing valve #8... apologies to AC/DC... my timing was off by about a second.... Angel



Dan -

You can |Sad .... OR you can ask for help!!!

OST Porting service - http://hachiroku.net/forums/showthread.php?t=19991
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02-19-2015, 06:20 PM
Post: #19
OST-029: California here I come.....
haha, nice one

AE86 ex-daily
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02-20-2015, 12:17 AM
Post: #20
OST-029: California here I come.....
The valvetrain is now assembled....

[Image: AEU86 AE86 - OST-029: California here I come.....]




Cam caps buffed....

[Image: AEU86 AE86 - OST-029: California here I come.....]


Just waiting on those new cams.....



More to come...... Hurray!

Dan -

You can |Sad .... OR you can ask for help!!!

OST Porting service - http://hachiroku.net/forums/showthread.php?t=19991
Find all posts by this user


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