AE86 Rear Axle
06-07-2013, 05:42 PM
Post: #1
AE86 Rear Axle
I have now changed the pinion and ring in my rear axle.

BUT, when I did a test drive it sounds very bad, and I guess I have to adjust the pinion/ring to match (line up).

My question is: How hard do I pull the nut that holds the pinion?


The nut is for the "rear drive pinion": 41204B
http://www.toyodiy.com/parts/p_J_1986_TO..._4101.html


Regards
Håkan

AE86 SWEDEN
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06-07-2013, 07:44 PM
Post: #2
AE86 Rear Axle
Did you get someone to set it up for you?

This is not just a matter of pulling it apart and put the new crown wheel and pinion in!

Its quiet difficult, and requires special tools etc...

Sorry, but it sounds like you don't know what you're doing?

1979 Toyota Corolla KE35
1983 Toyota Corolla AE86
1985 Toyota Corolla AE86
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06-07-2013, 10:48 PM
Post: #3
AE86 Rear Axle
Well that kinda depends on wether you have a crush sleeve or a solid one. Have you set the pinion depth and the backlash correctly?
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06-07-2013, 11:40 PM
Post: #4
AE86 Rear Axle
Rear Differential Assembly:
http://i4.photobucket.com/albums/y147/as...syfsm1.gif
http://i4.photobucket.com/albums/y147/as...syfsm2.gif
http://i4.photobucket.com/albums/y147/as...syfsm3.gif
http://i4.photobucket.com/albums/y147/as...syfsm4.gif
http://i4.photobucket.com/albums/y147/as...syfsm5.gif

Cheers... jondee86
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06-09-2013, 01:28 PM
Post: #5
AE86 Rear Axle
Thanks, and Yes you are right. I discovered that I have no clue how to do this.

I just put the new pinion och ring in and assembled it all back together.

I have to leave this to someone who can measure it and set it right. Undecided

BTW when I tried to remove the bearing (again) from the pinion I cracked 2 showels on the pinion slightly like 4 mm , will this be a problem? Banging head


Regards
Håkan

AE86 SWEDEN
https://www.facebook.com/ae86sweden
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06-09-2013, 04:34 PM
Post: #6
AE86 Rear Axle
I hope you're lucky that nothing is severly damaged. Confused

ハチロク

[Image: AEU86 AE86 - AE86 Rear Axle]
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06-09-2013, 06:41 PM
Post: #7
AE86 Rear Axle
i think you have already make some damake if you did not adjust the when assembly
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06-10-2013, 01:25 AM
Post: #8
AE86 Rear Axle
Some time ago I made a very detailed video on how to tune the differential backlash... it may be useful for you to see what's involved. I followed the Toyota AE86 manual during this tuneup:



E12 2.0 D-4D - 2002 - "Mariazinha" - [Image: AEU86 AE86 - AE86 Rear Axle]
G6R - 1998 - "Bebedolas" - [Image: AEU86 AE86 - AE86 Rear Axle]
AE86 - 1987 - "Charutinho" - [Image: AEU86 AE86 - AE86 Rear Axle]

Check out my Youtube Channel with lots of AE86 DIY Guides!
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