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A.D.D Performance AE86 RESTORATION NEARLY COMPLETE



 
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cab32
Wataru



Joined: 05 Nov 2006
Posts: 77
Location: Wicklow, Ireland


PostPosted: Wed Mar 19, 2008 3:01 am    Post subject: A.D.D Performance AE86 RESTORATION NEARLY COMPLETE Reply with quote

Built in Japan and perfected in ireland,the car you see before you was sourced in Japan for us by Neweraimports.When the car landed in Ireland and was transported to our yard we quickly realised that this was really a track only car due to the setup of the suspension,engine modifications and the light weight panels throughout and the extreme lack of interior.

The car spent just 3 months on Irish roads before it under went some serious surgery to transform it from balls out track car it was with little or no interior,full cage,heavy suspension and engine mods to a bonkers everyday 4 person street racer.Hope you like this restoration project and get as much enjoyment from the pictures as we did from doing this project.

There were some nice surprises along the way off which i will show you as we go along. Thumbsup Thumbsup


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First pics of the car in Japan before shipping
First pics of the car in Japan before shipping
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AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE
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AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE
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Completely stripped rear end
Completely stripped rear end
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TRD anti roll bar and tein adjustable tie rods
TRD anti roll bar and tein adjustable tie rods
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Engine before as we got it.
Engine before as we got it.
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This picture is of the car in ireland and had just had a hoover so was clean but needed tlc and updating
This picture is of the car in ireland and had just had a hoover so was clean but needed tlc and updating


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cab32
Wataru



Joined: 05 Nov 2006
Posts: 77
Location: Wicklow, Ireland


PostPosted: Wed Mar 19, 2008 4:29 am    Post subject: Reply with quote

Hi all just a few pics of the car when it landed in Ireland and had been given a wash and polish then onto the roads for the next 3 months.When the car came in we got straight to work firstly by fixing the floor behind the drivers seat as it had all been pushed up,probably from track use or just running over things on the street.... the car was then serviced using only Redlines finest engine,gear and diff oils,fuel filter,TRD oil filter,new blades,and of course fit the TRD setas that had been transplanted from a Celica ST205 GT4 to the Hachi and off she went.

After driving the car all i can say is that for a 1.6 16valve AE86 this is one quick car....we were soon to realise why.


Viewed 63 Time(s)
Interior a little tatty but lots of potential and just needed so attending to.The TRD seats were first in and transplanted from an ST205 GT4 Celica
Interior a little tatty but lots of potential and just needed so attending to.The TRD seats were first in and transplanted from an ST205 GT4 Celica
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Floor behind the driver side and passenger side all fixed up with the dents removed.Sorry no pics of it before hand
Floor behind the driver side and passenger side all fixed up with the dents removed.Sorry no pics of it before hand
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Gearbox all cleaned up after we had to re-tighten the flywheel bolts as they rattled loose somewhere around 9,500++ RPM (TWICE)
Gearbox all cleaned up after we had to re-tighten the flywheel bolts as they rattled loose somewhere around 9,500++ RPM (TWICE)
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Not bad nick for a god knows how old exhaust.Autosol is a great metal cleaner :) :)
Not bad nick for a god knows how old exhaust.Autosol is a great metal cleaner :) :)
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All ready and waiting to make it's Irish debut onto the roads properly.This is where the fun starts
All ready and waiting to make it's Irish debut onto the roads properly.This is where the fun starts
Viewed 44 Time(s)
AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE


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banpei
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Joined: 15 Aug 2004
Posts: 7946
Location: Hilversum

1982 Toyota Carina

PostPosted: Wed Mar 19, 2008 11:34 am    Post subject: Reply with quote

Nice fix up! Thumbsup
What's the story of that intake? It looks like it is from a different engine... Blonde question


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Sailor Hachi says: "hachini kawatte oshiokiyo" (In the name of the hachi: I'll punish you!)

1982 - TA60 Carina 4dr sedan - family cruiser
2004 - AEU86 dot ORG - daily domain

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HybriD07
Takumi



Joined: 05 Jun 2007
Posts: 368
Location: Genk - Belgium

1985 Toyota Corolla AE86 (late EU)

PostPosted: Wed Mar 19, 2008 1:27 pm    Post subject: Reply with quote

I've seen that intake before in a pic in a magazine. They didn't have any info on it either.

Nice car btw Thumbsup


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cab32
Wataru



Joined: 05 Nov 2006
Posts: 77
Location: Wicklow, Ireland


PostPosted: Wed Mar 19, 2008 1:54 pm    Post subject: Reply with quote

The intake is a K+n filter mated to an ARC cool air chamber,and in the inlet manifold had been modified and ported so as to flow more air and so on.it worked well but as you'll see later on it's all been changed Smile Smile

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banpei
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Joined: 15 Aug 2004
Posts: 7946
Location: Hilversum

1982 Toyota Carina

PostPosted: Wed Mar 19, 2008 5:32 pm    Post subject: Reply with quote

So they just welded a big thing on it? Puh

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Sailor Hachi says: "hachini kawatte oshiokiyo" (In the name of the hachi: I'll punish you!)

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DJexor
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Joined: 24 Oct 2004
Posts: 1445
Location: Netherlands, Den Haag

1985 Toyota Corolla AE86 (early Levin)

PostPosted: Wed Mar 19, 2008 9:14 pm    Post subject: Reply with quote

i just love them with a jblood bumper Worship

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cab32
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Joined: 05 Nov 2006
Posts: 77
Location: Wicklow, Ireland


PostPosted: Thu Mar 20, 2008 1:31 am    Post subject: Let the fun begin Reply with quote

Here are some photo's of when we started the madness,it all started with fixing some rust around the petrol filler neck and then it went from there....dangerous stuff.... Wink Wink

Viewed 59 Time(s)
Let the games begin,simple rust removal process...
Let the games begin,simple rust removal process...
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He he he this photo was taken two days later,had we realised we were going to be going so mad we would have documented it alot more...oh well mines up next so will keep that well documented
He he he this photo was taken two days later,had we realised we were going to be going so mad we would have documented it alot more...oh well mines up next so will keep that well documented
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As you can see we've been busy
As you can see we've been busy
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AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE
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Tein suspension
Tein suspension
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We've found rusty bits finally,not bad though
We've found rusty bits finally,not bad though
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The car was surprisingly good for a 23 year old Hachi
The car was surprisingly good for a 23 year old Hachi
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Cage out,still hasn't been put back in yet since the rebuild as we need to get the car through the national car test which is this Saturday coming....fingers crossed
Cage out,still hasn't been put back in yet since the rebuild as we need to get the car through the national car test which is this Saturday coming....fingers crossed
Viewed 67 Time(s)
One of the more serious rust patches,which was replaced with a new fabricated piece of metal,hope fully good for another 25 years :)
One of the more serious rust patches,which was replaced with a new fabricated piece of metal,hope fully good for another 25 years :)
Viewed 63 Time(s)
More rust along the passenger side sill and behind the front wing,not too bad though
More rust along the passenger side sill and behind the front wing,not too bad though


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cab32
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Joined: 05 Nov 2006
Posts: 77
Location: Wicklow, Ireland


PostPosted: Thu Mar 20, 2008 1:46 am    Post subject: and so it continues Reply with quote

With all the exterior pretty well stripped bar a few bits n bobs it was time to do the same with the interior and get it all washed down and ready for the bodyshop to paint

Viewed 59 Time(s)
Was we had removed the engine it was time to prep for washing it all down
Was we had removed the engine it was time to prep for washing it all down
Viewed 57 Time(s)
This is where it started to test the patience as i was lying on my back on the drivers seat with my legs facing the boot and head under the dash removing the pedals and disconnecting all linkages
This is where it started to test the patience as i was lying on my back on the drivers seat with my legs facing the boot and head under the dash removing the pedals and disconnecting all linkages
Viewed 52 Time(s)
Eventually after removing only all inside bar the dash it was out to the wash bay for some scrubbing.We had the dash out before and it was very very clean and in good condition so we left well alone and proceeded on with the project
Eventually after removing only all inside bar the dash it was out to the wash bay for some scrubbing.We had the dash out before and it was very very clean and in good condition so we left well alone and proceeded on with the project
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All scrbbed down and ready to back inside for some more removing and finalising before paint
All scrbbed down and ready to back inside for some more removing and finalising before paint
Viewed 49 Time(s)
AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE
Viewed 57 Time(s)
AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE


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Miguel - Newera
Ryousuke



Joined: 22 Aug 2005
Posts: 189
Location: Tokyo, Japan!

1985 Toyota Corolla AE86 (late JDM Levin)

PostPosted: Thu Mar 20, 2008 4:20 am    Post subject: Reply with quote

Looking good, mate. You keeping us in suspense, or what?
Post up the rest of the story!!!

Guess you're busy as usual, but I'm enjoying seeing Matty's car and what you did to it... Never got to see these before! Thumbsup
Hadn't realised you & he went this crazy!!

I can see your's and his becoming preeety scweeet!! Thumbsup

Well done Smile


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Miguel - Newera
Ryousuke



Joined: 22 Aug 2005
Posts: 189
Location: Tokyo, Japan!

1985 Toyota Corolla AE86 (late JDM Levin)

PostPosted: Thu Mar 20, 2008 4:26 am    Post subject: Reply with quote

cab32 wrote:
The inlet manifold had been modified and ported so as to flow more air and so on.it worked well but as you'll see later on it's all been changed Smile Smile


It is (Or was?) a modified AE92 manifold, that came with the engine Smile


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cab32
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Joined: 05 Nov 2006
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Location: Wicklow, Ireland


PostPosted: Thu Mar 20, 2008 11:23 am    Post subject: Howdy Reply with quote

Hi mate,yea i forgot that this is your first time seeing what we did to the car,and yes i am keeping you in suspense and only putting up pics bit by bit. Puh Puh

Will be taking some more of mine later and post them up aswell and some more of Matty's too.

AE92 inlet is still there just changed abit see if you'll be able to spot it when pics go up. Smile


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cab32
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Joined: 05 Nov 2006
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Location: Wicklow, Ireland


PostPosted: Fri Mar 21, 2008 8:19 pm    Post subject: more prep Reply with quote

Car has all now been scrubbed down and back into the workshop for final prep before going to paint. Cool

Viewed 49 Time(s)
roof trim removed and getting a good cleaning came, up really well will put pics of that up soon
roof trim removed and getting a good cleaning came, up really well will put pics of that up soon
Viewed 51 Time(s)
All prepped and ready for paint,as you can see all parts are in the car and ready to go
All prepped and ready for paint,as you can see all parts are in the car and ready to go
Viewed 50 Time(s)
In bodyshop,all primed with just a few little bits to repair before paint
In bodyshop,all primed with just a few little bits to repair before paint


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cab32
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Joined: 05 Nov 2006
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Location: Wicklow, Ireland


PostPosted: Sun Mar 23, 2008 4:29 am    Post subject: some more pics Reply with quote

Hi all just wanted to get up some pics of how the project has come along... Smile Smile

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soon to be it's new colors...wonder what they'll be.... :)
soon to be it's new colors...wonder what they'll be.... :)
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AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE
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AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE
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needless to say we couldn't wait to see the new paint job and get straight back into getting her all built back up.Matty nearly wt himself when he seen it....
needless to say we couldn't wait to see the new paint job and get straight back into getting her all built back up.Matty nearly wt himself when he seen it....
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A local friend of ours who own's his own body shop did the paint on it and the car looks absolutely stunning.Thanks Clive
A local friend of ours who own's his own body shop did the paint on it and the car looks absolutely stunning.Thanks Clive
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Sorry this one's a little blurry as i was so excited i couldn't keep the camera steady :)
Sorry this one's a little blurry as i was so excited i couldn't keep the camera steady :)
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One very happy camper,this is Matty who own's this soon to be perfect Hachi
One very happy camper,this is Matty who own's this soon to be perfect Hachi
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As you can see we got the car straight back to the yard and got stuck into it replacing all the headlights and tail lights for new items,also fitted a brand new glass grill and fog lights as well as corner indicators.Will put up a full list of that has be
As you can see we got the car straight back to the yard and got stuck into it replacing all the headlights and tail lights for new items,also fitted a brand new glass grill and fog lights as well as corner indicators.Will put up a full list of that has be
Viewed 73 Time(s)
AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE
Viewed 110 Time(s)
Engine in and running and with new aluminium koyo radiator which unfortunatley came to an abrupt end...the rad that is so were awaiting a new item again for it.
Engine in and running and with new aluminium koyo radiator which unfortunatley came to an abrupt end...the rad that is so were awaiting a new item again for it.


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cab32
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Joined: 05 Nov 2006
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Location: Wicklow, Ireland


PostPosted: Sun Mar 23, 2008 4:41 pm    Post subject: Reply with quote

With the car nearly all back together and the interior nearly complete it was time to get some goodies into it so Defi gauges (oil temp,oil press,water temp, and fuel press) were bought for it as well as an Apexi Rev Speed Meter,Apexi Neo fuel controller and Defi shift light.

The Defi gauges are fantastic and very easily installed,having the daisy chain system reduces your wiring and mess in a big way.


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AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE
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Long champs were flattened,polished and re-fitted although the car didn't look right without side skirts....hmmmm
Long champs were flattened,polished and re-fitted although the car didn't look right without side skirts....hmmmm
Viewed 54 Time(s)
AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE
Viewed 45 Time(s)
Apexi Rev Speed Meter
Apexi Rev Speed Meter
Viewed 62 Time(s)
We were staring to run out of room on the dash for all the gauges and gadgets :)
We were staring to run out of room on the dash for all the gauges and gadgets :)
Viewed 175 Time(s)
Arc air box fitted to complete the Arc intake,ribs on the inlet manifold removed and inlet polished.A HPi engine damper has also been fitted to the car.Original rad put back and awaiting new Koyo item to arrive.
Arc air box fitted to complete the Arc intake,ribs on the inlet manifold removed and inlet polished.A HPi engine damper has also been fitted to the car.Original rad put back and awaiting new Koyo item to arrive.
Viewed 64 Time(s)
AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE
Viewed 48 Time(s)
Toda cam pulleys attached to HKS cams,unsure of model of cams but i'd say there 264's as they aren't overly aggressive
Toda cam pulleys attached to HKS cams,unsure of model of cams but i'd say there 264's as they aren't overly aggressive
Viewed 200 Time(s)
Everything powered up,you gotta love the opening and closing ceremony of the Defi's :)
Everything powered up,you gotta love the opening and closing ceremony of the Defi's :)


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cab32
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Joined: 05 Nov 2006
Posts: 77
Location: Wicklow, Ireland


PostPosted: Mon Mar 24, 2008 4:16 pm    Post subject: not long now Reply with quote

Like i had said before if we new we were going to go so mad on this car we would have documented it alot more with pics etc but it all happended quite quickly so you'' have to excuse us.The car is by no means finished but the major parts are all done now however we will be keeping you upto date from here on in with any changes that are being made to the car. Smile Smile

Will also put up a full spec list of the car and what future upgrades and plans are for it.Hope you like the end result. Thumbsup Thumbsup


Viewed 57 Time(s)
Interior all done for now,with Bride mats fitted,TRD gear knob,TRD seats and full rear interior installed
Interior all done for now,with Bride mats fitted,TRD gear knob,TRD seats and full rear interior installed
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AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE
Viewed 31 Time(s)
Full rear interior including brand new parcel shelf
Full rear interior including brand new parcel shelf
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AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE
Viewed 149 Time(s)
Exterior all polished and waxed and just awaiting side skirts which it really needs
Exterior all polished and waxed and just awaiting side skirts which it really needs
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AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE
Viewed 38 Time(s)
AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE
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AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE
Viewed 58 Time(s)
AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE
Viewed 46 Time(s)
AE86 : Projects > ADD Performance AE86 RESTORATION NEARLY COMPLETE


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pedro-siR
Ryousuke



Joined: 11 Jan 2007
Posts: 134
Location: El Salvador, Central America


PostPosted: Mon Mar 24, 2008 5:05 pm    Post subject: Reply with quote

wow, what a nice car indeed Worship

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