AE86 N2 (big update)
09-21-2011, 06:07 PM
Post: #106
 
Time for a long overdue update.

This goes back to September 2010, during my last weeks of vacation at Portugal.

Began working on the 20V, and luckily had a friend driving in witha van full of tools.
Kinda reminded me of the build video of Ilda Akira's Levin. Smile

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Loads of tools. Lets get to work then...

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Tsuchiya-san helping out via satelite... Tongue

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Manual is a must have

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20 valves, finally!

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Good and healthy block

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[Image: AEU86 AE86 -  ]


Engine stripped and we called it a night... morning actually Smile

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Next day.
Cleaning lady mode - ON Smile

[Image: AEU86 AE86 -  ]

[Image: AEU86 AE86 -  ]

[Image: AEU86 AE86 -  ]

[Image: AEU86 AE86 -  ]

[Image: AEU86 AE86 -  ]

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[Image: AEU86 AE86 -  ]

[Image: AEU86 AE86 -  ]

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[Image: AEU86 AE86 -  ]

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[Image: AEU86 AE86 -  ]



Second can of oven cleaner...

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Carbon deposits, nothing major

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[Image: AEU86 AE86 -  ]



Magic foam at work...

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[Image: AEU86 AE86 -  ]



Internals...

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While waiting, it was time for me to attack the ITBs

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While Ricardo carried on at high pressure mode...

[Image: AEU86 AE86 -  ]


Some late night test fitting...

[Image: AEU86 AE86 -  ]

[Image: AEU86 AE86 -  ]



Day 3


Even after deep cleaning and scrubing, the ITBs were still not looking very good

[Image: AEU86 AE86 -  ]

[Image: AEU86 AE86 -  ]


The silica blast takes a long time but damm it is worth it!


Oil pump and throttle bodies

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[Image: AEU86 AE86 -  ]

[Image: AEU86 AE86 -  ]


Silica blast working miracles...

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[Image: AEU86 AE86 -  ]

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water pump cleaned and ready

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Coolant bypass done

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[Image: AEU86 AE86 -  ]

[Image: AEU86 AE86 -  ]

Soon to machine a blanking plate for those



The ITBs and trumpets really came out great, complete with new bolts

[Image: AEU86 AE86 -  ]

[Image: AEU86 AE86 -  ]

[Image: AEU86 AE86 -  ]

[Image: AEU86 AE86 -  ]


Cling film around it and that's a job well done.

[Image: AEU86 AE86 -  ]


The parts are still resting on that same shelf till today, and hopefully try to get the engine assembled at the end of December.

[Image: AEU86 AE86 -  ]

[Image: AEU86 AE86 -  ]


Head and block are out on the machine shop to check for concentricity, redo the valve seats and calibrate the rotating masses.

[Image: AEU86 AE86 -  ]

[Image: AEU86 AE86 -  ]


Now back to September 2011, I'm gonna fly to Portugal tomorrow and get my hands on the 86 again.
Trackday next Sunday!

In the mean time, been playing around with teh Megasquirt, trying to come up with a decent control strategy for when the engine and wiring are all sorted.

[Image: AEU86 AE86 -  ]

[Image: AEU86 AE86 -  ]

Regards!
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Messages In This Thread
AE86 N2 (big update) - 86Pilot - 08-21-2007, 05:27 PM
[] - speedyrolla - 08-21-2007, 05:43 PM
[] - Juhler - 08-21-2007, 05:47 PM
[] - Max Havelaar - 08-21-2007, 06:26 PM
[] - RBpoweredSileighty - 08-21-2007, 06:57 PM
[] - Juhler - 08-21-2007, 08:16 PM
[] - Rasteirinho - 08-21-2007, 08:18 PM
[] - .:Aggi:. - 08-21-2007, 10:45 PM
[] - 20vPETE - 08-22-2007, 03:09 AM
[] - Lipinhu - 08-22-2007, 04:11 AM
[] - Rasteirinho - 08-22-2007, 02:46 PM
[] - 86Pilot - 08-22-2007, 05:03 PM
[] - 86Pilot - 08-22-2007, 05:12 PM
[] - 86Pilot - 08-31-2007, 06:14 PM
[] - 86Pilot - 08-31-2007, 06:36 PM
[] - JonnyAE86 - 08-31-2007, 11:06 PM
[] - 86Pilot - 09-01-2007, 04:05 AM
[] - JonnyAE86 - 09-02-2007, 05:30 AM
[] - 86Pilot - 09-10-2007, 10:37 PM
[] - 86Pilot - 09-10-2007, 10:55 PM
[] - apardal - 09-11-2007, 12:23 AM
[] - banpei - 09-11-2007, 11:03 AM
[] - 20vPETE - 09-11-2007, 11:16 AM
[] - 86Pilot - 09-12-2007, 04:40 PM
[] - banpei - 09-12-2007, 10:11 PM
[] - 86Pilot - 09-13-2007, 02:54 AM
[] - 86Pilot - 09-14-2007, 02:54 PM
[] - 86Pilot - 01-18-2008, 08:19 PM
[] - 86Pilot - 04-11-2008, 07:33 PM
[] - banpei - 04-12-2008, 10:48 AM
[] - grothae86 - 04-12-2008, 10:57 AM
[] - 86Pilot - 04-12-2008, 11:26 AM
[] - grothae86 - 04-12-2008, 04:18 PM
[] - 86Pilot - 04-12-2008, 04:58 PM
[] - 86Pilot - 04-19-2008, 05:39 AM
[] - tolisspi - 05-03-2008, 07:38 PM
[] - F0Bman - 05-29-2008, 05:54 AM
[] - NoHachi - 05-29-2008, 06:54 PM
[] - chronique - 05-30-2008, 10:43 AM
[] - 86Pilot - 05-30-2008, 08:03 PM
[] - 86Pilot - 05-31-2008, 01:36 AM
[] - chronique - 05-31-2008, 01:22 PM
[] - Roku_trueno - 05-31-2008, 02:02 PM
[] - 86Pilot - 05-31-2008, 07:31 PM
[] - chronique - 05-31-2008, 08:01 PM
[] - 86Pilot - 06-04-2008, 07:23 PM
[] - Roku_trueno - 06-04-2008, 09:38 PM
[] - robokill - 06-04-2008, 10:14 PM
[] - D.O - 06-04-2008, 10:41 PM
[] - 86Pilot - 08-03-2008, 04:24 AM
[] - tolisspi - 08-03-2008, 08:37 AM
[] - 86Pilot - 08-03-2008, 08:52 AM
[] - cavey - 08-04-2008, 09:59 AM
[] - 86Pilot - 08-04-2008, 02:15 PM
[] - 86Pilot - 01-14-2009, 06:19 AM
[] - nunoturbo - 01-17-2009, 01:09 AM
[] - JonnyAE86 - 01-17-2009, 02:07 AM
[] - Jan Pedersen - 01-18-2009, 09:57 AM
[] - 86Pilot - 01-19-2009, 02:13 AM
[] - alex-evo - 01-19-2009, 02:20 AM
[] - 86Pilot - 02-22-2009, 09:31 PM
[] - alex-evo - 02-23-2009, 02:51 AM
[] - NIPPONSTYLE - 03-20-2009, 11:58 PM
[] - 86Pilot - 03-21-2009, 04:09 AM
[] - 86Pilot - 04-22-2009, 04:06 AM
[] - max_ae86 - 04-22-2009, 08:59 AM
[] - 86Pilot - 04-22-2009, 12:09 PM
[] - 86Pilot - 06-05-2009, 01:33 PM
[] - nunoturbo - 06-05-2009, 02:02 PM
[] - spawns - 06-05-2009, 05:25 PM
[] - cannabolic - 06-05-2009, 07:47 PM
[] - tolisspi - 06-05-2009, 08:47 PM
[] - robokill - 06-05-2009, 09:21 PM
[] - 86Pilot - 10-23-2009, 03:11 PM
[] - Nomuken - 10-23-2009, 03:32 PM
[] - irishtwincam - 10-23-2009, 04:59 PM
[] - 86Pilot - 10-23-2009, 05:18 PM
[] - cue - 11-14-2009, 03:46 PM
[] - 86Pilot - 12-04-2009, 02:32 PM
[] - Sgonzalez - 12-04-2009, 04:53 PM
[] - 86Pilot - 12-04-2009, 05:08 PM
[] - boo50 - 12-04-2009, 06:17 PM
[] - 86Pilot - 12-04-2009, 06:23 PM
[] - 86Pilot - 01-12-2010, 12:46 PM
[] - Gtsi-R - 01-12-2010, 01:00 PM
[] - einneb - 01-12-2010, 03:43 PM
[] - alex-evo - 01-12-2010, 03:58 PM
[] - DRFT - 01-12-2010, 04:45 PM
[] - 86Pilot - 01-12-2010, 06:33 PM
[] - spawns - 01-12-2010, 06:45 PM
[] - 86Pilot - 02-16-2010, 12:59 PM
[] - 86Pilot - 02-16-2010, 01:03 PM
[] - BOOMEX - 02-16-2010, 02:09 PM
[] - 86Pilot - 02-16-2010, 02:59 PM
[] - alex-evo - 02-16-2010, 03:31 PM
[] - 86Pilot - 02-16-2010, 03:41 PM
[] - 86Pilot - 09-07-2010, 02:27 AM
[] - 86Pilot - 09-07-2010, 02:36 AM
[] - DJexor - 09-07-2010, 09:35 AM
[] - superli - 09-07-2010, 10:31 AM
[] - 86Pilot - 09-07-2010, 12:19 PM
[] - Lajoosh - 09-07-2010, 03:52 PM
[] - 86Pilot - 09-07-2010, 04:03 PM
[] - Lajoosh - 09-08-2010, 05:17 PM
[] - nmwisima - 09-09-2010, 10:17 AM
[] - 86Pilot - 09-21-2011 06:07 PM
[] - 86Pilot - 11-07-2011, 05:54 PM
AE86 N2 (big update) - 86Pilot - 09-04-2013, 04:07 PM
[] - thanos - 09-06-2013, 11:05 AM
[] - Apsogos - 09-06-2013, 11:33 AM

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