Wanted: 3-rib engine repair manual
09-06-2022, 03:15 PM
Post: #1
Wanted: 3-rib engine repair manual
Does anyone happen to have a 4age engine repair manual PDF for the early 3-rib block? All I can find online are the 87 and later manuals that only refer to the 42mm crank and floating pistons.
I believe it should be covered in the 1983 manual for all A-series blocks, which I cant find anywhere.

FABRICA MI DIEM, PVNC!
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09-06-2022, 05:15 PM
Post: #2
Wanted: 3-rib engine repair manual
I also only have the manual dated 1987 in PDF form. I'm not sure which paper version I have in the shurgard, but if it's an earlier version you can borrow it. I'll check next time I'm there.

1982 - TA60 Carina 4dr sedan - fun cruiser
1983 - AE86 Sprinter Trueno - import project
2013 - Honda Civic sport - daily driver
2004 - AEU86 dot ORG - daily domain

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09-06-2022, 05:26 PM
Post: #3
Wanted: 3-rib engine repair manual
The Doctor just messaged me, he has the actual 1983 FSM I'm looking for, only paperback, not PDF.
I'll try to scan it if it's not too much hassle at work

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09-06-2022, 09:56 PM (This post was last modified: 09-06-2022 09:57 PM by banpei.)
Post: #4
Wanted: 3-rib engine repair manual
Maybe you can just scan the pages that are different?
I'll still have a look which version I own. Maybe I can help out with scans as well. Wink

1982 - TA60 Carina 4dr sedan - fun cruiser
1983 - AE86 Sprinter Trueno - import project
2013 - Honda Civic sport - daily driver
2004 - AEU86 dot ORG - daily domain

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09-07-2022, 06:04 PM
Post: #5
Wanted: 3-rib engine repair manual
I have a 1986 AE86 paper manual... can make a few scans if you'd like....... likely just jpg

Dan -

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09-08-2022, 08:25 AM
Post: #6
Wanted: 3-rib engine repair manual
If it's relevant to the 40mm crank and perhaps the piston pin replacement procedure, that would be much appreciated Dan.

FABRICA MI DIEM, PVNC!
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09-09-2022, 07:46 PM
Post: #7
Wanted: 3-rib engine repair manual
As far as the wrist pin.... it says use SST. Typically a 1st gen 4AGE requires a rod heater to properly fit the wrist pin.


As far as 40mm crank info:
Main journal diameter: 47.985mm - 48.000mm(1.8892" - 1.8898")
Rod Journal diameter: 39.985mm - 40.000mm(1.5742" = 1.5748")
Maximum runout: .06mm(.0024")
Maximum taper/out of round: .02mm(.0008")


Main journal clearance: .012mm - .039mm(.0005".0015") Limit .10mm(.0039")
Rod journal clearance: 0.020mm - 0.051mm (.0008" - .0020"). limit .08mm(.0031")
Thrust clearance: .02mm - .22mm(.0008" - .0087") limit .30mm(.0118")

Dan -

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