AE86 from Portugal (restoring gearbox now...)
05-07-2012, 03:33 PM
Post: #6
Some new Videos of the T50 gearbox rebuild process
Hi guys,

After a lot of time I'm back with the rebuild, now focusing on the more "delicate" aspects, namely diagnostic of the mainshaft, gears and bearings. During this time I have been sparing to buy some tools I needed:

->Bearing Puller + Extensions
->Feeler Gauge
->Dial Indicator + Base
->Vise

As always, I have posted some more videos of the rebuild, so that they can be of use to any others trying to repair their gearboxes. I have been doing this from the beginning, so check out the past videos to track the full rebuild process!

Here is an explanation of what is a bearing puller:





And also how to extend the reach of the tool without having to spend a lot of cash in extensions (believe me, they are costly!)





An explanation of what is a Feeler Gauge and how to use it:




Measuring the thrust clearances of the gears in the mainshaft, according to the technical manual:




Removing the rear bearing from the main shaft, using the bearing puller:




Removing the input shaft and the 4th Gear:




Removing the 5th Gear:




Removing Reverse Gear:




Removing Middle Bearing + 1st Gear




Thumbs up!

E12 2.0 D-4D - 2002 - "Mariazinha" - [Image: AEU86 AE86 - Some new Videos of the T50 ...ld process]
G6R - 1998 - "Bebedolas" - [Image: AEU86 AE86 - Some new Videos of the T50 ...ld process]
AE86 - 1987 - "Charutinho" - [Image: AEU86 AE86 - Some new Videos of the T50 ...ld process]

Check out my Youtube Channel with lots of AE86 DIY Guides!
Visit this user's website Find all posts by this user


Messages In This Thread
[] - Homem Bomba - 03-18-2012, 02:44 PM
Some new Videos of the T50 gearbox rebuild process - Homem Bomba - 05-07-2012 03:33 PM
[] - Homem Bomba - 05-15-2012, 12:39 PM
[] - zenki - 05-15-2012, 03:41 PM
Back on the rebuild! - Homem Bomba - 12-11-2012, 01:59 AM
[] - Homem Bomba - 12-28-2012, 02:37 PM
[] - thanos - 12-28-2012, 02:57 PM
[] - Homem Bomba - 01-01-2013, 11:45 PM

Possibly Related Threads...
Thread Author Replies Views Last Post
  Another AE86, Duracell. Now with VEMS, and cage... Uzelac 62 94,993 06-22-2015 02:56 PM
Last Post: Uzelac
  AE86 By GT Power (Portugal) GT Power 5 10,188 01-09-2014 03:30 AM
Last Post: GT Power
  AE86 Levin from Portugal MarcoFelix 2 7,449 03-25-2013 04:14 PM
Last Post: MarcoFelix
  Levin Coupe from Croatia - NOW SR86 with IRS ZaX 698 804,413 10-01-2012 08:07 PM
Last Post: ZaX
  Doc's KE20: - really coming together now The Doctor 548 572,151 08-03-2011 11:57 AM
Last Post: The Doctor

Forum Jump:


User(s) browsing this thread: 1 Guest(s)

Contact Us | AEU86 | Return to Top | Return to Content | Lite (Archive) Mode | RSS Syndication