Impreza Group-N project.
03-28-2014, 09:13 PM
Post: #271
Impreza Group-N project.
Update!

So last time we removed the roof so we could start peeling of the skin of the a pillars.

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]


But the fitment of the window was still terrible so I decided we did all this work for nothing and tear down the car even more.
Total roof replacement!!!

This guy does not have a clue of what is about to happen to him...


[Image: AEU86 AE86 - Impreza Group-N project.]

WTF just happened!!??

[Image: AEU86 AE86 - Impreza Group-N project.]

Scalped him Indian style!!

[Image: AEU86 AE86 - Impreza Group-N project.]


Of course the yellow car needed some more work aswell.

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]


The cage needed some patching up too:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]


Made some extra gussets:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]



There they are, the two headless horsemen.

[Image: AEU86 AE86 - Impreza Group-N project.]



For the roof to fit nicely there was a lot of skinning and gutting needed:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]


Trial fitting:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]


It is close to being ready to get welded back on, the fit is near perfect!
More of that later.


The car will be about 40/45mm wider than standard so I need to adress the wheels and suspension.
It is really difficult to find out what is posssible and decide what to do.

A well known fact is that if the offset changes to much it will affect the handling of your car.
So how far can you change it without negativly influencing the handling, and the latest I have heard is that with my 2005/6 STI hubs (114.3x5) I can go from ET53 to ET35 maximum.

That means a 18mm gain outwards, and I want to have wider wheels than standard, maybe 9 or 9.5J wide rims.
If I would choose 9.5J I will gain an inch of width outwards again, that is 18+25mm so 43mm, that just might be the ticket.
If it is in fact possible to have an ET35 offset and still have the car handling well this would by far be the best option for me, because anything else will involve making new lower wishbones, new drive shafts etc etc, loads of work!

I will investigate more on this, becuase I want to be 100% sure the car will handle the best it can.

Anyway, a set of camberplates won't hurt anything:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]


While dicking around the car looking for more damage we actually did find some more:

[Image: AEU86 AE86 - Impreza Group-N project.]

Brilliant!

I already had the fiber 22B rear quarters but I never felt comfortable with them, because in the end they will crack when they are glued to the car.
So I bit the bullit and ordered a set of steel rear quarters from a guy in Croatia, a real master in panel beating.

It will be a mix between 22B and WRC, so a larger wheel arch and the WRC steel sills incorperated.

He sends me pictures of the progress every one or two weeks:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]


I am REALLY happy with them, as you can imaging.


More when there is more to tell!
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03-29-2014, 01:12 AM
Post: #272
Impreza Group-N project.
Tops really nice job there! Thumbs up! Thumbs up!

Cars:
"99 Lexus IS200
"86 AE86 Kouki Panda Levin GT-Apex (restore project)
"84 AE86 Zenki Blue Levin (project racer)
Motorcycles:
"02 Yamaha R1
"02 Honda Hornet S
"08 BMW R1200GS
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03-29-2014, 09:49 PM
Post: #273
Impreza Group-N project.
the panels look very nice! masterpiece! Thumbs up!

1985 AE86 (ハチロク) Levin - Summer time daily driver
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03-30-2014, 07:44 PM
Post: #274
Impreza Group-N project.
Big Grin
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05-07-2014, 08:39 PM (This post was last modified: 05-07-2014 08:57 PM by Aram.)
Post: #275
Impreza Group-N project.
Well, the roof is on!

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

I am also working on this, I drew it on Inventor.

[Image: AEU86 AE86 - Impreza Group-N project.]


And news on the rear quarters, they are almost done!!

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

More later!
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05-08-2014, 06:54 AM
Post: #276
Impreza Group-N project.
Looking good, keep up the progress, it's going to be a beast.

Sent from my Nexus 4 using Tapatalk

AE86 ex-daily
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05-08-2014, 05:31 PM
Post: #277
Impreza Group-N project.
Looks like a lot of work. Great skills have to say Thumbs up!
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05-08-2014, 09:00 PM
Post: #278
Impreza Group-N project.
Nice project!

Only a remark...the TPS at the pedal box, if it's the tps to be used by ecu for enrichment and load calculation, then it's a bad idea, due to the cable slack.

I suppose it's for some kind of data logging? or you are going drive by wire? What ecu you will use?

Japan 4 Ever
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05-09-2014, 06:01 PM
Post: #279
Impreza Group-N project.
Hi Mech

It is the orginal tps frrom the Impreza, and when I drove the response was as good as a cable driven throttle.
This sensor always sat on the throttle pedal btw, I didn't move it from the engine to the pedals or anything. Smile

So yeah, this car was always a dbw car.

It will be mapped on the stock ECU via EcuTek, this program works best for me.

Thanks. Smile
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07-25-2015, 12:30 AM
Post: #280
Impreza Group-N project.
Hi guys,

After wasting another year, let's pick it up again.

Replaced the rear left box section with the on from the silver spare chassis.

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]


[Image: AEU86 AE86 - Impreza Group-N project.]


Why not put in some better bodywork aswell.

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]



Then this arrived from kroatia:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]


And these from Japan:

[Image: AEU86 AE86 - Impreza Group-N project.]


So I started with the inner tubs:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]


I am not even close to beeing a pro at this so I am satisfied with how it turned out.

With the fenders and new wheels:

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

[Image: AEU86 AE86 - Impreza Group-N project.]

More later
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