Parrot's Sprinter & Levin shed

[parrot]

Well have finally got my stock AE86 rear calipers apart. With the kids and everything, I sort of get 10 mins here, 30 mins there to do stuff. I was a bit worried as there is all this talk that you need special tools to strip them down, and the reference about some special tool in the factory manual is rather vague.

Yes you need a tool to turn the piston, but they are readily available at any autopart shop. Seem to need some tool once you unscrew the piston, but in reality, they all come apart easily enough, and you just need some reasonably long internal circlip pliers to get at the circlip in the bottom.

The first one came out with a bit of a struggle since the only circlip pliers I had that were long and narrow enough to just reach were fairly buggered. The second caliper one I couldn't get at due to the orientation of the circlip lug holes.

So next day down to Repco where they had them on special at $12! Had the other circlip out in 10 secs. If you have the right tool for the job, goes so easy. The piston spindle is a bit of a prick to get out due to the O ring at the other end making it difficult to pull out. So just screw the piston back onto the spindle a bit and you have something to actually grip and pull. This didn't work for the second caliper, but by very gently levering under the lip either side of the piston with two flat drive screw drivers, it popped out easily.

Inside, the caliper was filthy, with barely any crappy dried out grease. I can't believe they were actually functioning. So now I need to get on with reassembling them! Then once this set is done, I will get on and rebuild a second set I have to go on the TE27.