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nzae86's TRD ae86 N2 Race Car Project 2


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Kid Karola
Takumi



Joined: 28 Jan 2009
Posts: 222
Location: Bergen - Norway

1983 Toyota Corolla AE86 (early Levin)

PostPosted: Tue Nov 03, 2009 8:13 pm    Post subject: Reply with quote

Awesome! looks factory Wink

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nzae86
Ryousuke



Joined: 13 Dec 2007
Posts: 144
Location: New Zealand


PostPosted: Wed Nov 04, 2009 8:41 am    Post subject: Reply with quote

Now with a full set of clothes !



AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2

AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2


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green_boy_91
Itsuki



Joined: 05 Feb 2009
Posts: 22
Location: Australia, Sydney


PostPosted: Wed Nov 04, 2009 10:35 am    Post subject: Reply with quote

sooo jelious man...
looks awesome

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timh




Joined: 15 Jan 2008
Posts: 6
Location: Auckland, New Zealand


PostPosted: Wed Nov 04, 2009 11:37 am    Post subject: Reply with quote

looks awesome!

re the intake setup, cold air issue.
I really can't imagine sucking in hot air being an issue when you are racing around a track, like you said, keep it simple Smile
I think some people get a bit carried away in their quest for cold air.

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nzae86
Ryousuke



Joined: 13 Dec 2007
Posts: 144
Location: New Zealand


PostPosted: Wed Nov 04, 2009 10:43 pm    Post subject: Reply with quote

timh wrote:
looks awesome!

re the intake setup, cold air issue.
I really can't imagine sucking in hot air being an issue when you are racing around a track, like you said, keep it simple Smile
I think some people get a bit carried away in their quest for cold air.


Hey thanks

My thoughts exactly!


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einneb
Ryousuke



Joined: 10 Aug 2008
Posts: 148



PostPosted: Sat Nov 07, 2009 12:57 am    Post subject: Reply with quote

Oh my god, i cant wait to hear that engine screaming.
I think the engine would have a serious trottle response.
The flywheel, and all those other engine components... i am jelous haha Thumbsup Drool


can u tell me, why did they make those high valve covers for the atlantic engines? is there a reasen to make them that high ? maybe to oil the cams better?

I really like the car, but the atlantic engine, Drool its a really really intresting engine


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nzae86
Ryousuke



Joined: 13 Dec 2007
Posts: 144
Location: New Zealand


PostPosted: Sun Nov 08, 2009 10:55 am    Post subject: Reply with quote

einneb wrote:
Oh my god, i cant wait to hear that engine screaming.
I think the engine would have a serious trottle response.
The flywheel, and all those other engine components... i am jelous haha Thumbsup Drool


can u tell me, why did they make those high valve covers for the atlantic engines? is there a reasen to make them that high ? maybe to oil the cams better?

I really like the car, but the Atlantic engine, Drool its a really really intresting engine


Hi there
This is a question that is asked a lot , the engine is from a single seater race car (formula Atlantic) and this is how the engines were mounted to the chassis, here is a couple of photos that will show this,

AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2

AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2

The cam cover is cast as one piece as well , rather than a separate inlet and exhaust cover , the engines were also solid mounted , ie, no rubber mounts.
Hope this info helps .
cheers


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einneb
Ryousuke



Joined: 10 Aug 2008
Posts: 148



PostPosted: Sun Nov 08, 2009 1:58 pm    Post subject: Reply with quote

Ah yes Drool so thats why they have those big valve coffers.
thanks for the information. love this engines, and the car you build Thumbsup


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nzae86
Ryousuke



Joined: 13 Dec 2007
Posts: 144
Location: New Zealand


PostPosted: Tue Nov 17, 2009 12:02 pm    Post subject: Reply with quote

A few more pictures if anyone is interested

AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2

AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2

AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2

AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2

AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2

Dry sump tank breather
AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2

AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2

AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2
Rear brake calipers , still to work out how to mount the rear rotor and caliper, this weeks mission!
AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2


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einneb
Ryousuke



Joined: 10 Aug 2008
Posts: 148



PostPosted: Tue Nov 17, 2009 10:56 pm    Post subject: Reply with quote

very nice and clean, love this project!!!

1 picture is wrong coded,
this one doesnt work:
AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2


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DJexor
Moderator



Joined: 24 Oct 2004
Posts: 1638
Location: Netherlands, Den Haag

1985 Toyota Corolla AE86 (early Levin)

PostPosted: Tue Dec 29, 2009 1:30 pm    Post subject: Reply with quote

is there already an update about this project? Cant wait to hear that engine!

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Jonny Rochester
Itsuki



Joined: 08 May 2007
Posts: 21
Location: Tasmanie


PostPosted: Wed Dec 30, 2009 1:34 am    Post subject: Reply with quote

I notice you had most of your bolts replated, zinc or cadmium? I want to do this, but friends tease me about it. Also my local platers are hopeless. I cleaned every bolt on my car, and bought some new bolts.

I am looking into doing zinc plating myself at home. Ever tried that? If I can do it, I have a chance at restorations like you have done. Good work.

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Lajoosh
Takumi



Joined: 21 Mar 2006
Posts: 200
Location: Debrecen - Hungary


PostPosted: Wed Dec 30, 2009 1:42 am    Post subject: Reply with quote

amazing job! so perfect. unreasonably, too perfect Smile
like a model car or something.
Cheerleader


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nzae86
Ryousuke



Joined: 13 Dec 2007
Posts: 144
Location: New Zealand


PostPosted: Fri Jan 01, 2010 10:51 pm    Post subject: Reply with quote

DJexor wrote:
is there already an update about this project? Cant wait to hear that engine!

Hi there , yeah progress is still slow , I have been busy moving my office for work , so that has been my main focus but have nearly completed that.
Really all that is left is now the wiring and the brakes which have both been started, I am fitting four pot calipers front and rear on a 10 3/4 inch rotor all round , this has taken a bit to fit in a 13" wheel! . I have had by panel friend make me some door card templates with some shape to them from steel and have had these painted to a high finish , I will now make a mould from these and then make some carbon ones, will post some pics of the steel ones later.
cheers


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nzae86
Ryousuke



Joined: 13 Dec 2007
Posts: 144
Location: New Zealand


PostPosted: Fri Jan 01, 2010 10:57 pm    Post subject: Reply with quote

Jonny Rochester wrote:
I notice you had most of your bolts replated, zinc or cadmium? I want to do this, but friends tease me about it. Also my local platers are hopeless. I cleaned every bolt on my car, and bought some new bolts.

I am looking into doing zinc plating myself at home. Ever tried that? If I can do it, I have a chance at restorations like you have done. Good work.


Hi , we are lucky here as we have a good electroplater in my city ,they acid strip all the fittings then plate them , everything I have had done so far has cost about $120 NZD ($70 USD). Hey most of my friends think I'm mad for putting so much effort into building my car , but who cares??

Good luck with the electroplating.
Cheers


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nzae86
Ryousuke



Joined: 13 Dec 2007
Posts: 144
Location: New Zealand


PostPosted: Fri Jan 01, 2010 11:26 pm    Post subject: Reply with quote

Lajoosh wrote:
amazing job! so perfect. unreasonably, too perfect Smile
like a model car or something.
Cheerleader


Thanks ! Speaking of model's here's the next project when I have finished the real thing!


AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2

AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2


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einneb
Ryousuke



Joined: 10 Aug 2008
Posts: 148



PostPosted: Sat Jan 02, 2010 12:58 am    Post subject: Reply with quote

if the car is all finished, you can contact keichi tsuchiya ?
i think this is very intresting project, and he will respect you build it i think.


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nzae86
Ryousuke



Joined: 13 Dec 2007
Posts: 144
Location: New Zealand


PostPosted: Fri Jan 08, 2010 11:24 am    Post subject: Reply with quote

einneb wrote:
if the car is all finished, you can contact keichi tsuchiya ?
i think this is very intresting project, and he will respect you build it i think.


Maybe ? TRD Japan are aware of this car but don't appear to have shown much interest , but who knows?.

I looked back at the first post I made on this project and see it is over two years, amazing where the time goes!!.

As promised here are the pics of the door cards that I have had made from steel and painted , I think the carbon ones will come out fantastic.
AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2

AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2

I have been finishing lots of little time consuming bits , the rear straps to hold the hatch window in so it doesn't blow out at high speed, I liked the look without them .But that's the look when you want lightweight!
AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2

And adding a few bits to the dash to start wiring from, also fitted windscreen wipers, door locks etc, drive shaft now that it has new universals and has been balanced, gearbox oil and some fuel in the tank to test the fuel system and pumps for leaks,

AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2


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BOOMEX
Takumi



Joined: 31 Mar 2005
Posts: 313
Location: Paris


PostPosted: Fri Jan 08, 2010 12:36 pm    Post subject: Reply with quote

What you've done is great Wink

So much respect Wink


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lolek
Itsuki



Joined: 23 Sep 2009
Posts: 16
Location: Kalisz, Poland


PostPosted: Fri Jan 08, 2010 6:58 pm    Post subject: Reply with quote

Great project. Can't wait to hear engine Puh
Cool licence plate Thumbsup


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nzae86
Ryousuke



Joined: 13 Dec 2007
Posts: 144
Location: New Zealand


PostPosted: Sat Jan 16, 2010 4:19 am    Post subject: Reply with quote

Finally a little more progress! must be getting closer to start up soon !!

Shift light and brake bias fitted

AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2

I can now start the wiring as I have the center console made to mount the switches .

AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2



AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2

Just need to make up some mounts to take the fuse block and relays .


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nzae86
Ryousuke



Joined: 13 Dec 2007
Posts: 144
Location: New Zealand


PostPosted: Sat Jan 16, 2010 6:20 am    Post subject: Reply with quote

Mounts made for fuse block and relays , now for the wiring

AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2

AE86 : Projects > nzae86s TRD ae86 N2 Race Car  Project 2


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Feeesh
Itsuki



Joined: 17 Mar 2008
Posts: 16
Location: The Hague


PostPosted: Fri Jan 22, 2010 11:55 pm    Post subject: Reply with quote

Epic! Thumbsup

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NZDMAE86




Joined: 27 Jan 2010
Posts: 8
Location: Whakatane New Zealand


PostPosted: Wed Jan 27, 2010 1:38 am    Post subject: Reply with quote

This car is mind blowing! I followed a link to this project and couldnt believe how well this car was being built, I nearly fell over when I realised its being built here in NZ!! I cant wait to see this car in action, and hear that engine. Great work, you bloody rock!!
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JonnyAE86
Bunta



Joined: 13 Apr 2007
Posts: 774
Location: Yokohama - Portugal

1984 Toyota Corolla AE86 (early Levin)

PostPosted: Wed Jan 27, 2010 1:47 am    Post subject: Reply with quote

Mega congrats on what you acomplished there!

Super build, and awesome replica! Worship Worship Worship


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