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mrgud
Takumi
Joined: 01 Sep 2006
Posts: 240
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 Posted: Wed Oct 18, 2006 11:17 am Post subject: Chiro- another Croatian AE86 |
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This is a long story, take your time 
Whell... thought about opening this topic a bit, and I decided to do it. Although it is not a racing nachine, I am planing to do some serious work around it and make a proper road-fun-ass kicking car of it. Also I am documenting everything that I do around it so...
Let's start:
I found my Hachi in the midle of town, which is mission impossible because Zax, Hrc, Dodo, Kas and the rest of the crew already bought every single one of them
Anyways, I bought my car from a man that was in a hurry, he was going to Germany by bus. We did the premeral paymant and wrote a confirmation on a peice of paper. He was of by bus and I was off with my new car... Right then I was a proud owner of a neet and tidy Celica mk4 (ok, a bit rusty but not bad at all)
and now I had to get rid of it because I needed the money to get this:
in driving and MOT legal state...
That was realy fast. Celica was sold in just a couple of days for 1 500€. People said that I could get more, but I didn't want to drag the sale for a year...
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SNO-MO-BIRU project started- CHIRO
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mrgud
Takumi
Joined: 01 Sep 2006
Posts: 240
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| Posted: Wed Oct 18, 2006 11:27 am Post subject: |
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This was the state of the car when I bought it....
Some times you just get a suden urge to kill the former owner(s)
super ultra hightec wing was fitted like so:
SST for remooving the wing
and it was broken of all the beers that they held on it
I throught that away AJKBLJFLJ... 
High tech wireing
broken position light
sprunged headlight
original mufler- painted GOLD AAARGH!!!
killer sound sistem- AAAIGHT!
To be continued....
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Mux213
Site Admin
Joined: 16 Aug 2004
Posts: 7378
Location: Australie
1984 Toyota Corolla AE86 (early Levin)
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| Posted: Wed Oct 18, 2006 11:44 am Post subject: |
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I'll check tonight but I may have that left side light for you if you don't have a spare yet.
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Greetz,
Bastiaan "mux213" Olij
*** http://shop.aeu86.org - shop at aeu86 dot org ***
*** Check the commercial sales section for our closing down sale ***
No more hachi 
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nmwisima
Moderator
Joined: 23 Dec 2004
Posts: 4534
Location: Athens Greece
1996 Mazda MX-5
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| Posted: Wed Oct 18, 2006 12:34 pm Post subject: |
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Remove that exhaust put a new stainless steel one and tide up the inside and you ll be fine!
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dAYTONA
Takumi
Joined: 07 Oct 2005
Posts: 389
Location: Wroclaw PL
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| Posted: Wed Oct 18, 2006 12:48 pm Post subject: |
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Welcome to the club
Looks not that bad. Has it got any major rust spots?
ZaX might have missed this one because he's been too busy drifting his 200sx around europe 
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Koukis - Red, Silver/Gray,
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mrgud
Takumi
Joined: 01 Sep 2006
Posts: 240
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| Posted: Wed Oct 18, 2006 1:52 pm Post subject: |
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2 Mux thanks... searched for it on the e-bay... didn't find it... went to Toyota and ordered a new one- 90€ auuuch... going to be delivered in a week or so... thank you... It's better to buy some new parts, old parts are running low and if I don't buy a new one, Toyota will stop produceing it LOL
2 nmwisima you ain't seen nutn yet paitence... some drewl section pics to folow
2 daytona- yep... Zax is in a hole new deal now... you can't find him on the forum... at all... did you notice that?
as i said... to be continued... :
Meshin lookin' what went in front of his nose... I feel sorry for him, he did most of the work about finding the owner... he left the note on the windsheeld of the car and the dude called him first.. But I saw the car before him and let him know... Better luck next time Mesh... we will find another one... 
FORD cass inside... blaaargh- away with that..
You can get the picture what kind of jerk drowe this car...
car didn't have a legal MOT so I drowe it first to get a new muffler!!! (20min of fear from the Police...
Got the car to Sole (the best exhaust sistem firm in Croatia and wider, expencive but the best of the best... )- got my self that sweet gift, I wanted it to be as it is suposed to be...
From header down is left stock (Sole said that standard is RESPECT done... equal lenght, 4-2 2-1 neetly done for stock exhaust- TOYOTA RULZ!)
How neet is this
The job was done and I transported the car to my girlfrend house (she has a biggass yard and a proper garage... )
first test!
looks like LSD is working...
work started imediatley..
my garage sponsor- Maria and Jura (labrador) and her Starlet EP70 (rally training car- beast)
he carpets were filled with water
taken out to dry them
while on the subject- allmost everything was taken out- my frend Mario- man with steel will and golden hands (owns a Supra mk4 turbo- lives on beer, good jokes and cigarets)
neetou!! almost no rooten parts
next step- the brakes:
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oldskull
Bunta
Joined: 02 Nov 2005
Posts: 1871
Location: Blaricum, The Netherlands
1985 Toyota Corolla AE86 (early Levin)
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| Posted: Wed Oct 18, 2006 2:06 pm Post subject: |
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Nice project!!! Keep it coming
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- 1985 AE86 (ハチロク) Levin 3 doors hatchback - Summer time daily driver
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mrgud
Takumi
Joined: 01 Sep 2006
Posts: 240
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| Posted: Wed Oct 18, 2006 2:22 pm Post subject: |
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front right brake was blocking... so I started there...
No wonder... they didn't put ceramic or copper grease on the skiders of the caliper... but standard lithyum that melts it self on like 100degrees celsius... It was almost impossible to get it off
I manage to do that, again with a little help of my friends- Rio Cyber did this... respect!!
Bought new rubbers in Toyota and repaired all brakes on the car, including the main brake cilinder and clutch cilinders... Peice of cake, only the main brake cilynder was done with ae92 rubbers that were not Toyota original so it got stuck, had to buy new one (used) from Hrc- thanks HRC!!
Here's how it's done:
get the piston out- I used the compressor (be careful, put good amount of cloth or somethig and hands away from the piston- it pops out like a rifle)
detail cleaning of every brake caliper
if something gets stuck use these tools from left to right
this is one bad mother... 3m penetrant- wonder oil!
dry the caliper housing thingy
clean and polish the piston
clean and polish the sliders
put new rubbers on and use glycol-sylicon based grease that Toyota provides in the kit
the sliders and inside the rubbers put enough copper or ceramic grease (not too much)
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mrgud
Takumi
Joined: 01 Sep 2006
Posts: 240
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| Posted: Wed Oct 18, 2006 3:04 pm Post subject: |
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on front calipers one slider is fixed (bolted in)... Check that bolt, if it is not tight take it out, put some Locktite on it and screw it back
rear calipers are complete story for them selfs: DO NOT REMOVE THE THREAD THAT HOLDS THE PISTON IF YOU DON'T HAVE THE SSTool
you have to rotate the piston counter clockwise, take it out...
than you have to remove the ring that secures the spring...
you can do it easely if you have the pliers for removing the rings (they are widening when you pres them), or with a screwdriver (carefully)
than just remove the threaded thingy out with pliers (careful, dont grip it too much because you will damage the thread)
if your piston looks like this:
Polish it... it is verry easy if you (by chance) have a milling machine
When you did all this, replace all rubbers with new ones, grease them whell and star reasimbling the calipers...
this is not the way to do it:
you need to push the spring and tin part down and put the security ring back in... Not easy because there is poor space and you have to get it just right...
first off you need a SST...
I found mine in old rear brake caliper piston of AE92. The thread is M8 but with 5 step threads... not standard and easy to find. So you brake the old piston that you don't need any more (buy used, in a poor state), and take out this part:
then it goes like so:
and screwed to the end...
put all in and put the ring back...
woula!!! Done...
I repeat- use this kind of grease for the sliders:
and you can use the glycol silicon based red one for the piston and rubber rings in the caliper...
You just screw the piston in to the ende and you're left with putting everything on the car
I used Textar pads and new Delphi oil...
Main brake caliper did't go so well so I better not talk about it
cluch calipers are so easy that it's not even worth talking about it
Ah, yes, take down the brake booster, youre life will be a lot easyer when taking down the main clutch cilinder
slave cilyder
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mrgud
Takumi
Joined: 01 Sep 2006
Posts: 240
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| Posted: Wed Oct 18, 2006 3:06 pm Post subject: |
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brakes done!!!
what's left of the story for now (till now) is the papers of the car, ownership and MOT, but that's a diferent storry all together... Later... have to pick up some patience for it... loooong story
Hope this above will help somebody in their reparature of the brakes...
Cheers
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NoHachi
Moderator
Joined: 07 Sep 2004
Posts: 2221
Location: Delft - The Netherlands
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| Posted: Wed Oct 18, 2006 3:12 pm Post subject: |
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Making good process, though I feel that the garage sponsors deserve more publicity
PS: You never replied about those Keizer wheels..you need me to check with the team? i'm going over there this afternoon.
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A wheel to steer the front of the car
A pedal to steer the rear
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Mux213
Site Admin
Joined: 16 Aug 2004
Posts: 7378
Location: Australie
1984 Toyota Corolla AE86 (early Levin)
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| Posted: Wed Oct 18, 2006 4:00 pm Post subject: |
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Whow, that body really looks in good shape even with the water damage on the carpets. I'd expected the whole thing to be rusted underneath!
Good work on the calipers! nice writeup! amazing you got those pistons in shape again though...
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Greetz,
Bastiaan "mux213" Olij
*** http://shop.aeu86.org - shop at aeu86 dot org ***
*** Check the commercial sales section for our closing down sale ***
No more hachi
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banpei
Site Admin
Joined: 15 Aug 2004
Posts: 9084
Location: Hilversum
1982 Toyota Carina
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| Posted: Wed Oct 18, 2006 5:38 pm Post subject: |
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Whow. Very nice work! 
Can we place the write-up on the how-to page? 
_________________
Sailor Hachi says: "hachini kawatte oshiokiyo" (In the name of the hachi: I'll punish you!)
1982 - TA60 Carina 4dr sedan - family cruiser
2004 - AEU86 dot ORG - daily domain
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mrgud
Takumi
Joined: 01 Sep 2006
Posts: 240
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| Posted: Wed Oct 18, 2006 11:58 pm Post subject: |
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afaik yes, why not... I'll document the rest also and try to upgrade the how to as much as possible... (I know when I started, couldn't find some pictures that I needed... always willing..
there's more to come, yust to grab some time...
2 No Hachi- didn't get any messages... don't know... checked it now also... sorry...
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NoHachi
Moderator
Joined: 07 Sep 2004
Posts: 2221
Location: Delft - The Netherlands
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mrgud
Takumi
Joined: 01 Sep 2006
Posts: 240
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| Posted: Thu Oct 19, 2006 11:50 am Post subject: |
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my bad... check the topic
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mrgud
Takumi
Joined: 01 Sep 2006
Posts: 240
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| Posted: Mon Oct 23, 2006 2:11 pm Post subject: |
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update:
Whell to continue the story...
I bought the car from a fraud... The car was not his at all... found out that later... The car was bought from the owner and than re selled on... The original owner didn't get his money so he sued the buyer... When the car came to me it went trough 4-5 people... I found the owner (don't ask me how) and changed his mind. He canceled the sue and sold me the car (so I bought my Hachi twice ).
So I now hawe clean papers, MOT! JIPIIII
Long story short... It was raining sunday so I went and did some traning...
http://smg.photobucket.com/albums/v615/mrgud/?a...rent=MOV00001.flv
http://smg.photobucket.com/albums/v615/mrgud/?a...rent=MOV04511.flv
http://smg.photobucket.com/albums/v615/mrgud/?a...rent=MOV04512.flv
Now, I am going in debts... have to borow 80€ of my girlfriend to buy a lamp that is broken (it was broken before I bought Chiro)...
Hope not to get it in habit...
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Ivan141
Moderator
Joined: 06 Sep 2004
Posts: 5188
Location: Netherlands Z-H
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| Posted: Mon Oct 23, 2006 5:31 pm Post subject: |
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Wow..those last 3 pics are awesome, would you mind if we used them as wallpapers? If you have some higher resolution version, send them to banpei please..
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'84 Corolla AE86 GT coupe......daily driver
'88 Volvo 360 GLT..................trackday beater
'81 poor guy with a money-pit
FABRICA MI DIEM, PVNC!
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NoHachi
Moderator
Joined: 07 Sep 2004
Posts: 2221
Location: Delft - The Netherlands
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| Posted: Mon Oct 23, 2006 5:37 pm Post subject: |
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x2..loving that first picture in the garage.
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A wheel to steer the front of the car
A pedal to steer the rear
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adomz
Bunta
Joined: 24 Mar 2005
Posts: 814
Location: Ilford, London, UK
1983 Toyota Corolla AE86 (early Levin)
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| Posted: Mon Oct 23, 2006 7:01 pm Post subject: |
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graet pics man!!
adam
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banpei
Site Admin
Joined: 15 Aug 2004
Posts: 9084
Location: Hilversum
1982 Toyota Carina
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| Posted: Mon Oct 23, 2006 10:29 pm Post subject: |
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Great pics!
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Sailor Hachi says: "hachini kawatte oshiokiyo" (In the name of the hachi: I'll punish you!)
1982 - TA60 Carina 4dr sedan - family cruiser
2004 - AEU86 dot ORG - daily domain
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Onyx
Ryousuke
Joined: 20 Oct 2006
Posts: 179
Location: Brussels-B or Hradec Kralove-CZ
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| Posted: Mon Oct 23, 2006 10:50 pm Post subject: |
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Hey mate!
Amazing picture the first big one, where the car is at the back..
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Apolan
Bunta
Joined: 27 Nov 2004
Posts: 2109
Location: Slovenia, Ljubljana
1984 Toyota Corolla AE86 (early Levin)
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| Posted: Tue Oct 24, 2006 12:05 am Post subject: |
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man this really reminds me of mine, it is exactly the same.. Good job and good luck!
and yes, you (or whoever took those last three pics) hav/has mad photography skills!
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mrgud
Takumi
Joined: 01 Sep 2006
Posts: 240
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| Posted: Tue Oct 24, 2006 2:04 pm Post subject: |
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wow... are U serious? This was nothing special... a friend of mine take them the other day... yes I have them and better in high res... just say the mail adress... no problm I'll put some more later on...
This wern't PS edited or nothing, they can be realy awsome... I'll tell Vjeko (my friend) to finish them a bit...
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mrgud
Takumi
Joined: 01 Sep 2006
Posts: 240
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| Posted: Thu Nov 02, 2006 6:00 pm Post subject: |
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here...
Today temperature got realy low... about 0 degrees... So we are waiting for snow...
I went and bought 4 Barum Polaris tyres... we had a form of group buy (Hrc organised it )... Got the tires, put them on steel rims, got them in the trunk and on my first right curve punkcured the right back tire... Got sideways and noticed an old lady crossing the street, leveled the car front and hit a big hole on the road...
It was a good chance to change to new winter tyres...
Also Chiro has a mind of it's own...
Yesterday the starter was working like a clock. Yeasterday evening, after traning some in the rain (and getting 10L of water in the passanger side) turned off the engine, got to the store, came out, tryed to start it again and it was dead... Pushed the car to start, got home.
In the morning it started like a clock, no problems with the starter... It fixed it self...
Today after getting new tyres, it started fucking with me all over again... Again, It won't start... no clicking from the starter... obviously it has some contact problems... but I can't emagine what it is... I cleand it and remounted it some week ago... It was working fine...
What could it be...
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