ZDoman's projects - Hungary
12-11-2006, 11:23 PM
Post: #41
ZDoman's projects - Hungary
I took a look around my workshop. found some metal parts and welded an engine stand of them Cool

[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]

and then I started to part the engine (4.2.2006)
The intake manifold also had the coal-tar?/coat:
[Image: AEU86 AE86 - ZDoman's projects - Hungary]

[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
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12-11-2006, 11:41 PM
Post: #42
ZDoman's projects - Hungary
5.2.2005

[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
oil squirter
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
Piston and cylinder seemt good at this point I didn't know why had compression lost from the engine
[Image: AEU86 AE86 - ZDoman's projects - Hungary]

But the conrod bearings were worn.
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
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12-11-2006, 11:42 PM
Post: #43
ZDoman's projects - Hungary
Thumbs up! Thumbs up! Nice project mate, keep them coming Smile

1985 AE86 (ハチロク) Levin - Summer time daily driver
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12-11-2006, 11:59 PM
Post: #44
ZDoman's projects - Hungary
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]

Maybe this was the problem with the compression:
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
Some coal was on the exhaust valve seats.
But on all of the 8 valves so I don't know why just the cyl 2-3 had comp loss... :roll:

[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]

I had a big trouble with the crank timing pulley, I wasn't able to pull it down.
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
Finally I drilled a hole and broke it down...
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
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12-12-2006, 12:20 AM
Post: #45
ZDoman's projects - Hungary
I've sent the main parts to hot leaching/lixiviation bath
results were Thumbs up! (pictures took on 7.2.2006)

[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]


[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
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12-12-2006, 12:39 AM
Post: #46
ZDoman's projects - Hungary
The exhaust valves had some kind of coat. It was very hard on the valves I tried some kind of chemicals but no one made anyting. finally I removed them with Flex (angle grinder?) and steel brush...

[Image: AEU86 AE86 - ZDoman's projects - Hungary]

So here I started some head porting. I just wanted to remove the big materials that 100% not needed and are in the way of the air.
Nothing serious...

The "tools" Cool

[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]

The base again on the intake side:
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]


First steps:
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
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12-12-2006, 12:44 AM
Post: #47
ZDoman's projects - Hungary
First step on the exhaust side:
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
second step Smile
[Image: AEU86 AE86 - ZDoman's projects - Hungary]


from the combustion chamber side:
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
[Image: AEU86 AE86 - ZDoman's projects - Hungary]
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12-12-2006, 12:50 AM
Post: #48
ZDoman's projects - Hungary
Mates
please tell me if you don't want so much pictures.
I can take in only before & after pictures also...
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12-12-2006, 11:25 AM
Post: #49
ZDoman's projects - Hungary
Noooo, we want article too ! Evil
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12-12-2006, 01:41 PM
Post: #50
ZDoman's projects - Hungary
Ofcourse we want to see more! Smile
One hell of a topic already. >Smile

Hehe... I see you're hosting the images yourself. You can also attach them to the posts if you want to. But its your bandwidth. Tongue

1982 - TA60 Carina 4dr sedan - fun cruiser
1983 - AE86 Sprinter Trueno - import project
2013 - Honda Civic sport - daily driver
2004 - AEU86 dot ORG - daily domain

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