Roll cage Plans
02-23-2010, 12:01 AM
Post: #1
Roll cage Plans
Hey guys. Im just bot done trashing out and empting my whole interior on my sr5.
My question is, does Any1 got any writtin plans (measurements & pics) of building a roll cage for my ae86?

Would really help since im buying the material and welding it myself.
Just to save some time, would really appriciate it Smile
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02-23-2010, 11:40 PM
Post: #2
Roll cage Plans
JUST have looks in the project section, you 'll find lot of good examples and ideas there
filh

Filh
Save the RWD cars
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02-26-2010, 02:53 PM
Post: #3
Roll cage Plans
Making a roll cage that will be a good thing and pass for racing is a lot harder than it looks. Consider how you are going to bend the tubes without crushing them? USA is actually behind the rest of the word when it comes to building rally cars to regulations. The best guidlines for building a cage will probably come from CAMS in Australia. Look through the webside and read "schedule J" which is the rollover protection section.

http://www.cams.com.au

http://www.camsmanual.com.au/

http://www.camsmanual.com.au/pdf/10_gen_...J_Q110.pdf
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03-01-2010, 10:49 PM
Post: #4
Roll cage Plans
Buy a cage and modify it. Its pretty hard to build a whole cage by yourself.
You have to buy a expensive pipebender and you have to use the right steel. Check up with FIA regulatives. Crome moly steel are not FIA approved.
You can not use a pipebender with a hydraulic piston. You have to find a bender, that pull the pipe around a rod.

I build my own, but bought the bended pieces, fitted them myself and fittet some ekstra pipes.

Its is important, that you not hit the head against the pipes over you head, so beware of it and try it with seats in place.

See the pics of my allmost finished cage.

[Image: AEU86 AE86 - Roll cage Plans]
[Image: AEU86 AE86 - Roll cage Plans]
[Image: AEU86 AE86 - Roll cage Plans]
[Image: AEU86 AE86 - Roll cage Plans]
[Image: AEU86 AE86 - Roll cage Plans]
[Image: AEU86 AE86 - Roll cage Plans]
[Image: AEU86 AE86 - Roll cage Plans]
[Image: AEU86 AE86 - Roll cage Plans]
[Image: AEU86 AE86 - Roll cage Plans]

Project AE86 now begun.

Cars I have owned:
Toyota Starlet EP91 1,3 16v Turbo, 200hp
Toyota Starlet EP71 1,3 12v Sport
Mercedes 207D camper, 1977.
Toyota Starlet EP70 with a 174hp Silvertop 20v See video here:
http://videos.streetfire.net/search/Star...079edc.htm
Toyota Corolla AE101 with a 164hp Silvertop 20v. (Evolution bodykit and candycolor paint).
Volvo 240 2,1 (The only car I have maked money on).
Toyota Corolla EE90 (my first car)
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03-02-2010, 12:18 AM
Post: #5
Roll cage Plans
Notice that in most FIA regulations , you must have a cross on the door side .




on my Federation rules , roll cage feet must have at least 120cm² of surface
welded , or bolted with minimum 4 x 8mm bolts .

Some good informations here
http://www.wiechers-sport.de/Wiechers-Sp...g-2010.pdf

Hope it helps
Filh

Filh
Save the RWD cars
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03-02-2010, 04:54 AM
Post: #6
Roll cage Plans
Aesr5 Wrote:Hey guys. Im just bot done trashing out and empting my whole interior on my sr5.
My question is, does Any1 got any writtin plans (measurements & pics) of building a roll cage for my ae86?

Would really help since im buying the material and welding it myself.
Just to save some time, would really appriciate it Smile




if its your first time
good luck keep it up Hurray! Hurray!

[Image: AEU86 AE86 - Roll cage Plans]
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03-03-2010, 06:33 AM
Post: #7
Roll cage Plans
thanks for the help and advise guys.

& well ima be doing it in a fabrication shop where i used to work @.
They have all kinds of stuff there. Mills, Welders, plasma etc, yu name it.

& i've bult all kinds of stuff b4 but its been a while. was really askin for like blueprints to speed up the process since im desperate to see this thing done, bu is cool. Hopefully next week I'll start the cage. Thumbs up!
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