Family man's ae86
12-13-2020, 12:15 AM (This post was last modified: 12-13-2020 12:26 AM by fantapants.)
Post: #71
Family man's ae86
So been a hot minute, but some progress has been made..

Got the diff finished for old mate. Was a fun project in the end. Turns out welding 40 year old cheap shit steel is not amazing lol but got there. With the large gap on the lower arm mount, we did some maths and raising the mount to the diff effectively shortened the arm position by less than a mm, so we decided to just send it lol

Car is mostly back together now. Got clutch and flywheel adventures sorted in the end, and everything back in the car.

Basically down to wiring now. It's painfully close, I have a list of things to sort out once it's running but they are all short term adventures. [Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86]

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Had to modify the driver side mount as you can see.

The original way i had the 3rd bolt didn't leave enough room for the starter motor (only a few mm in it, but still) i also added some bracing etc post the pics.

Got the water lined up and sorted, even have the oil filter fitted lol. The water setup is a bit messy, but works. This engine is an earlier fwd 3sge beams engine. Modifying the water route was simpler and cheaper than swapping headgaskets etc to use the stock rwd stuff... [Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86]

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It occurred to me that I had no easy access to the new efi tank stuff. Was a bit of a guess and shoot solution, but turned out ok. Needs a little bit of foam or rubber to seal the plate, but all in all it worked out pretty well.

Thanks for looking chaps [Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86]

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12-15-2020, 11:40 PM
Post: #72
Family man's ae86
Nice progress! The small hatch is a nice and simple solution and looks almost stock! Thumbs up!

1982 - TA60 Carina 4dr sedan - fun cruiser
1983 - AE86 Sprinter Trueno - import project
2013 - Honda Civic sport - daily driver
2004 - AEU86 dot ORG - daily domain

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12-16-2020, 07:07 AM
Post: #73
Family man's ae86
Thanks mate.

Ita been a long project lol. But the finish is kinda in sight...

Have been thinking long and hard in the background about ecu location etc. This was the solution I came up with. Sits safely behind the kick panel, and I'll leave the ecu access cable attached and up in the glove box.

There is a small leak from the clutch reservoir I need to sort out, most likely need a o ring or something at the mounting point... [Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86]

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01-29-2021, 09:53 AM
Post: #74
Family man's ae86
So its been a while. With Christmas and all that, things slowed to a crawl. But a recent poke by the wife to remind me I need this running in a week to do daddy duties with the school run, I've been busting a gut.

So I have been sitting bricks over the wiring. But put my big boy pants on and got stuck in.

All in all it seemed to have gone pretty well. It did take some wind out of my sales when someone pointed out I had dislexied the firing order lol. Simple enough fix, throwing the ignition signals ina few different spots. Lol

So far im dangerously close to attempting start up. All the wiring bar the thermo fan is done. And threw a new battery in her to check the basic layout. Everything seems OK for now, I'll do some ecu stuff then attempt to run through the various bits like priming the fuel lines and checking for leaks.

Im fucking terrified its gonna go boom somehow, but gotta give it a go sometime right ??? [Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86]

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02-02-2021, 11:23 AM
Post: #75
Family man's ae86
So had a mild panic, but looks like I've got through the bulk of the finish wiring.

Starter and alt have been wired up.

Charge light now works.

Made a battery strap ... [Image: AEU86 AE86 - Family man's ae86]

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02-11-2021, 10:56 AM
Post: #76
Family man's ae86
Had some fits and starts, but finally getting somewhere.

Turns out I had wired the fuel pump and thermo relay backwards. My bad.

Spent the day swapping and redoing some bits in the relay box, and boom....priming fuel pump.

Threw a tank of 98 at it,and primed it half a dozen times to build pressure...

And no leaks boys and girls. None. Yay.

Looks like my tps may be norked, as is my fuel level sender. Hopefully a new tps on the way shortly and I'll sort the fuel level sender once running. [Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86]

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02-23-2021, 12:32 AM (This post was last modified: 02-23-2021 12:36 AM by fantapants.)
Post: #77
Family man's ae86
So had victories... got the old girl to start.

Had some issues with timing, and ended up making my own timing marks on the engine. Got to learn some cool new shit [Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86]

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Annnnnnmd


Then it seems I fucked the clutch assembly somehow.

Car won't select gear. Can start it in gear, but the clutch won't disengage enough to be usable.

So ..

All apart again. Most likely cause is i fucked the throwout bearing connection to the fork...

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Sad lolla [Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86][Image: AEU86 AE86 - Family man's ae86]

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